How To Round Wood Edges Without Router: The Easiest Way To Do it!

Last Update On: [modified_date] // Author:

Have you been thinking about giving a new makeover to your home? Then you are not alone. The reliability of professional contractors is decreasing in recent years. Following this, Kermit Baker, director of the center’s remodeling futures program, stated,

“In 2020, amid concerns about having contractors in the home, [do-it-yourself] projects gained new popularity.”

However, doing such jobs on your own may need some equipment. Among them, the router seems to be essential. Now, what to do if you do not have one? No need to worry! There are plenty of alternatives, especially when you want to round some wood edges.

Yes, there are several ways to how to round wood edges without router. And Here’s the steps to follow!

Things You Will Need to Round Wood Edges Without Router

In woodwork, the perfect design is the cherry on the top. And, for the design to be the best, you will need some things. For your ease, we have piled these things here. So, the things you need to round the edges without a router are:

Round Wood Edges Without Router

Designing tools

Before proceeding with detailed works, you have to make designs first. And, to do that, you will need some designing tools. The designing tools you need to do the job are a pencil and a wood board.

Primary Tools

Then comes the primary tools to turn a wood block into amazing woodwork manually. The tools are:

You can use any of these power tools effectively with clockwise direction or the degree angle for your woodworking project. Also, you can round beaded edge or straight edge or any uneven edges with a consistent radius for them as an experienced woodworker.

Extra Tools

Apart from the primary tools, some extra tools for finishing you will need. These tools are vital for detailing and finishing the edges. The tools are:

Safety Precautions

Safety is a must in every mainstream work like home improvements. And, when working with sharp tools like in woodworking, you must follow these tips to be safe:

  • Keep the tools arranged, and make sure you make different alignments for the tools, like what you need first and later.
  • Take a bit of time on testing the main tools. Especially, check whether the tool you are using has broken blades.
  • Remember to wear gloves when using sharp tools like a chisel. It will keep the hands safe and clean.
  • Must wear safety glasses and masks when sanding the edges to avoid any wooden molecules entering the body.
  • Be alert when rounding rough edges and corners, as the edge can be spoiled by extra pressure.
  • Make sure to unplug the electric tools after usage to ensure safety.
  • If you are doing it indoors, you must keep the kids and pets away from the place, or an unexpected accident can take place.

How to Round Wood Edges without A Router

We strongly believe that every work becomes easier when the process is comfortable for you in every step. Therefore, we created only four main steps to make you comfy while rounding the sharp edges. Here, they are:

How to Round Wood Edges without Router

Step 1: The Beginning

The Beginning

First, you choose the place where you want to do your task. Then lay the piece of wood you want to round. Mark the edges using the pencil with the curved templates. And proceed to the next step. 

Step 2: Gather The Tools

Gather The Tools

Now make sure you have gathered all the tools you need. The place where you will work keep the hand plane, chisel, sanding block, wood file, jigsaw, and power sander handy. Also, make sure you have electric sockets in the workplace.

Step 3: Making the edges round

Firstly, you have to decide the depth of the round edges and mark it on the wood to be precise with your tool. After that, you have to cut a 45degree chamfer bit with your instrument to be more certain about your assumption for the correct radius. If you think you will need a smaller radius in round edges, you can go for a wood file or rasp as it works great in that area.

Making the edges round

After that, cut the following lines with the jigsaw you created for the round edges. You may get a balanced, even round cut in a short amount of time this manner. However, you must move the tool in a straight and controlled manner to get the desired chamfer.

Making the edges round

Now, you have to hold the tool according to the radius you want. For example, if it is a block plain, you have to keep it 45-degree to have your quick distinctive chamfer. But you have to be careful when you are rounding it over adjacent with the body. Keep in mind, you need to roll the tool until it evens with the upper and lower body.

Put the video here:

Step 4: The Final Touch

Last but not least, make sure whether all the corners of the chamfer rounded over or not. Here, you have to be cautious about the pressure on the tool; as we can see, it is a little troublesome when doing the corners.

So, you have to configure the pressure on them and round them sequentially from lighter to stronger ones. Therefore, you have to keep in mind that the strategy will end up with four corners, not two edges.

In the end, you must polish the edges. Therefore, sandpaper can be very handy as it performs efficiently in the finishing. Also, you can use light passes of block plane if necessary to have a masterpiece craft woodwork as an artist.

From wooden rocking chairs to creative dog bowls, every woodwork needs rounding on the edges. And, our demonstration of how to round wood edges without a router will help you a lot. However, doing the rounding task without a router may make you spend a bit less, but a router can save more time. So, you can check for a budget-friendly wood router if you want to make it faster.

Resource article:

Author - Lee Morris

Hi, I am Lee Morris, I have run a power tools business for woodworking. Where I sell mostly wood router, compact router, trim router, plunge router, wood lathe chuck, and many other power tools for woodworking.

Leave a Comment